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Anion Exchange Membrane Transport and Accelerated Lifetime Testing of Membrane Electrode Assembly Cells for the Electrochemical Reduction of CO2-to-C2 Products

John Hendershot, Monsuru Dauda, Soundarzo Tasnim, Ignace Kodjo Agbadan, Nicholas Lombardo, Junghyun Park, Mustapha Osuolale Bello, Anthony Engler, John Flake

Journal of The Electrochemical Society

Electrocatalytic carbon dioxide (CO2) reduction to C2+ products holds promise for low carbon intensity fuels, chemicals, and food; however, durability challenges, particularly those associated with carbonate salt precipitation, hinder their commercialization. This report considers water (H2O) and ion transport properties of conventional anion exchange membranes (AEMs) in zero-gap membrane electrode assembly (MEA) configurations using Cu electrocatalysts. Transport characterizations include H2O diffusion, permeability, potassium ion (K+) diffusion, and transference numbers using commercial piperidinium-based (Versogen), quaternary ammonium-based (Fumasep), and imidazolium-based (Dioxide Materials) AEMs. Accelerated lifetime testing of CO2 reduction in MEA cells was conducted using galvanostatic stepping at 6 h intervals to define a precipitation-free operating window. A “critical current density” was identified based on cell potential and cathode pressure behaviors during the current density stepping experiments. When operating the MEA cell in a galvanostatic mode at the critical current density values, cathode drying and precipitation were typically observed in under 60 h of continuous electrolysis; however, operating the cell at a fraction (75%) of the critical current extended continuous operation in the range of 500 to 1000 h.

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